How to Build a Workbench

As projects come and go, tools and materials tend to collect around the work area; at some point, you will have to become organized with your tools and stock. A proper workbench will get you organized so you can work smarter, not harder.

Required Materials

• 1” plywood
• 4×4” post stock
• 2×4” framing stock
• nails
• screws

Required Tools

• hammer/nail gun
• drill with screw bit and assorted bits
• circular saw
• carpentry glue
• miter box
• tape measure
• pencil/paper
• clamps

Instructions

1. Layout – Start by laying out the height, width, and length of the bench. This can vary according to space available. Cut your leg posts from the 4×4” post stock, allowing 1” for the bench top. If the bench is going to stay in position, check the levelness of the floor – now is the time to make sure the bench will be stable.
2. Bench Supports – The width of the bench can be anything. Remember, however, that you want a width that you can easily reach across without reaching too close to tool hazards. Also consider that you might be leaning forward and reaching up for a tool on a pegboard. Cut and miter to length 2×4” stock for the side bench supports. Try to keep these supports between the post legs by countersinking toenail holes into the 2×4” supports and the post leg. Cut 2×4” stock to form the bench’s top frame and then cut 45-degree blocking to be placed at the corners of the frame top and legs. Leave the front of the bench open for stock storage.
3. Attach Top – Cut the top length and width to taste. Pre-drill screw holes and screw the top to the frame. Remember that this piece of the bench may be replaced as the bench becomes worn and used.
4. Accessories – One of the good things about a woodwork bench is that you can customize it to your particular working habits or hobby requirements. Drawers are a good example. Since you left space in front of the bench, it will be easy to install custom drawers. If you tend to use drill bits quite a lot, try drilling some holes into the bench top or a piece of strapping within the drawer to create a place to store them.

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How to Build a Work Bench

How to Build a Work Bench