How to Build a Workbench
As projects come and go, tools and materials tend to collect around the work area; at some point, you will have to become organized with your tools and stock. A proper workbench will get you organized so you can work smarter, not harder.
Required Materials
- 1” plywood
- 4×4” post stock
- 2×4” framing stock
- nails
- screws
Required Tools
- hammer/nail gun
- drill with screw bit and assorted bits
- circular saw
- carpentry glue
- miter box
- tape measure
- pencil/paper
- clamps
Instructions
- Layout - Start by laying out the height, width, and length of the bench. This can vary according to space available. Cut your leg posts from the 4×4” post stock, allowing 1” for the bench top. If the bench is going to stay in position, check the levelness of the floor - now is the time to make sure the bench will be stable.
- Bench Supports - The width of the bench can be anything. Remember, however, that you want a width that you can easily reach across without reaching too close to tool hazards. Also consider that you might be leaning forward and reaching up for a tool on a pegboard. Cut and miter to length 2×4” stock for the side bench supports. Try to keep these supports between the post legs by countersinking toenail holes into the 2×4” supports and the post leg. Cut 2×4” stock to form the bench’s top frame and then cut 45-degree blocking to be placed at the corners of the frame top and legs. Leave the front of the bench open for stock storage.
- Attach Top - Cut the top length and width to taste. Pre-drill screw holes and screw the top to the frame. Remember that this piece of the bench may be replaced as the bench becomes worn and used.
- Accessories - One of the good things about a woodwork bench is that you can customize it to your particular working habits or hobby requirements. Drawers are a good example. Since you left space in front of the bench, it will be easy to install custom drawers. If you tend to use drill bits quite a lot, try drilling some holes into the bench top or a piece of strapping within the drawer to create a place to store them.